Catalogue of Synthetic Hairs (last updated 9/2/04 by C. Majidi)
Example fibrillar structures from polyimide, polyester, PDMS, and epoxy. While some of these  hairs arrays showed adhesive properties, work since 2006 has focussed on thermoplastics such as PP and PE which have more convenient processing capabilities. This incomplete catalogue is mainly for internal reference.
Picture
Date
Description
Preparation

8/27/02
Polyester Nanobumps;  230-440 nm tip radius;  3 um tall;  10e6/cm2 density
Casting in AFM indented wax

8/27/02
Silicone Rubber Microbumps;  6 um wide;  6 um tall;  5e4/cm2
Casting in Poretic

8/25/03
Epoxy Hairs;  200 nm wide;  2-60 um tall;  2e9/cm2   
Casting in Anodisc;  Polished w/ Minimet

4/30/04
Epoxy Hairs;  100 nm wide;  60 um tall
Casting in Anodisc

4/30/04
Epoxy Hairs;  200 nm wide;  60 um tall;  2e9/cm2
Casting in Anodisc

6/14/04
Inclined Epoxy Hairs;  200 nm wide;  2e9/cm2
Casting in Anodisc

6/14/04
Epoxy Hairs;  200 nm wide
Casting in Anodisc filled with Micropolishing Nanoparticles;  Cured hair array mounted on a second layer of epoxy

6/14/04
Epoxy Stalk;  20 um wide;  sparse
Paint Coated Anodisc is first patterned with Laser and etched in NaOH to form larger, micron wide pores;  epoxy casted in this "micromachined" anodisc

6/17/04
Epoxy Hairs;  200 nm wide;  2e9/cm2
Casting in Anodisc

6/17/04
Epoxy Tubes;  200 nm wide;  2e9/cm2
Casting in Anodisc

6/17/04
Epoxy Hairs;  200 nm wide
Casting in Anodisc filled with Micropolishing Nanoparticles;  Cured hair array mounted on a second layer of epoxy

6/17/04
Polycarbonate Coated 2575 Polyimide Hairs;  2 um wide;  20 um tall;  3e6/cm2
Isopore filter applied to spun coat Polyimide; Soft-baked at up to 200 deg.C on hotplate;  Submerged in Methylene Chloride. (Not fully etched.)

6/17/04
Polycarbonate Coated 2575 Polyimide Hairs;  5 um wide;  20 um tall;  5e5/cm2
Casting in Isopore;  Soft-baked. Not full etch.

8/27/04
2611 Polyimide Hairs;  0.2 um wide;  4e8/cm2
Casting in Isopore;  Soft-baked;  Agitated during Methylene Chloride etch

8/27/04
2611 Polyimide Hairs;  0.4 um wide;  9e7/cm2
Casting in Isopore;  Soft-baked;  Agitated

8/27/04
2611 Polyimide Hairs;  0.2 um wide;  20 um tall;  5e7/cm2
Casting in Isopore;  Soft-baked;  Agitated